Archive for the ‘gifford’ Category.

Gifford: Powdercoat and Details

This color is hard to photograph. I’ve done my best at getting an accurate portrayal in these photographs. It is a brown with a lot of red in it. The Surly Karate Monkey comes in a similar color.

In this photo you can see how clean the fillets look with paint on them. You can also see the taillight cable getting hidden into the downtube:

The taillight wire comes out at the bottom of the downtube and runs under the chainstay to the light itself. The light is attached to the Rohloff shift box that is also under the left chainstay. In this photo you can also see the Rohloff cable guides (which I think look good now that they are painted) and the adjustment bolts for the eccentric bottom bracket.

I made a mount for the taillight using a stainless steel spoke. The wiring still needs to have the proper connectors crimped on and to be trimmed:

I built a new rack for this bike. It is probably the most nicely finished rack that I’ve built. It works with my Pass and Stow bag (which snaps to the rack) and my Acorn bag (which attaches with Ortlieb hooks to the front crossbar). It is designed to make the bicycle work well with Sportworks bus racks.The bus rack hook that holds down the front wheel can get right up to the fender.

The cable routing for the headlight on the fork was done so that the wiring can be removed without unsoldering the hub connector. The lighting is routed using pairs of hooks which are facing in opposing directions. You can turn the wire 90 degrees to remove it manually, but it won’t do so on it’s own. The hooks were made with 1mm diameter steel wire. There are two wires in this photo, one going from the hub to the headlight, and another going from the headlight to the taillight:

A final full bike shot:

There are some more photos on my smugmug site:

The todo list is getting very short and none of it prevents me from putting a lot of miles on this bike:

  • Custom stem
  • Build up my SON20 based front wheel. That one will be lighter than the current wheel.
  • Trim the wire for the tail light.
  • Make a fender guard so that I can remove the rear rack. It is only there to protect my rear fender from the spring loaded rear wheel hook on my employer’s bicycle shuttle.

This winter has been pretty mild and spring is coming fast. I expect the tone of the blog to change back from project statusto trip reports soon. I already have tenative plans for an overnight ride at the end of March if the weather is good.